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On paper, palletizing appears to be like like a fundamental activity: stack bins, repeat. In actuality, it’s one of many most injury-prone jobs in manufacturing—and one of many best to automate.
If you are in search of a low-risk, high-reward place to start out with automation, look no additional than the top of your line. Here’s why guide palletizing is inflicting extra injury than you assume—and the way automation turns it right into a strategic benefit.
One employee, one hour, countless danger
Meet Julia. She works in packaging and spends a part of her shift lifting bins onto pallets. Some weigh 12 lbs, others extra. On an excellent day, she handles over 700 lifts in a single hour. No twisting, simply repetitive movement—time and again.
Now zoom out.
Multiply Julia’s routine throughout a number of staff, throughout a number of shifts. Then add:
- Fatigue
- Missed rotations
- No time for breaks
- Varying field weights and pallet heights
This is not only a robust job; it is a setup for accidents. And not the type that heal in a single day. We’re speaking muscle strains, nerve injury, power again ache, and long-term incapacity. It’s no marvel guide palletizing ranks excessive on the damage charts.
The math behind the mayhem
Let’s break it down:
- 33% of overexertion accidents come from lifting/decreasing duties.
- Injuries to the again and shoulders account for 79% of those circumstances.
- One single pressure damage can price a enterprise $67,000+.
- The oblique price (productiveness loss, turnover, morale) can push that over $2 million in misplaced gross sales.
Manual palletizing doesn’t simply pressure your crew. It quietly eats away at your revenue margins and manufacturing reliability.
The repair? Remove the danger completely
Unlike different complicated automation initiatives, palletizing is a no brainer. It’s repetitive. It’s constant. It’s begging for a cobot.
Here’s what occurs whenever you automate:
✅ You remove the ergonomic danger altogether
✅ Your staff transfer into safer, higher-value duties
✅ You get predictable efficiency and fewer downtime
✅ You future-proof one in all your most weak processes
And with Robotiq Palletizing Solutions, setup takes just some days. No customized engineering. No additional coding. Just a safer, extra productive line.
Why this issues now
Labor shortages. Insurance hikes. Tight margins. If you’re feeling the stress, you’re not alone, and guide palletizing isn’t serving to. Every damage is a setback. Every delay, a value.
But with automation, each pallet turns into a chance to do higher.
Take the subsequent step
💻 Don’t miss our Ergonomics webinar with licensed security professional Carla Silver – register as we speak!
📘 Need extra particulars and statistics? Download our Ergonomics e-book, additionally by Carla Silver.
