Boost Your CNC Productivity with Automated Part Feeding

Keep chips flying! 

Machine retailers usually function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The lack of expert operators is one issue. The manufacturing business faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The youthful era’s disinterest in repetitive and low-skilled jobs contributes to this deficit. Finding one good candidate is tough, however discovering a second candidate for a second shift is much more difficult. Finding a candidate prepared to work evening shifts feels nearly like a miracle. But in as we speak’s unsure financial local weather, with rising rates of interest and international instability, losing 30% of runtime is solely unaffordable. 

Retrieve the remaining 30% promptly with a robotic machine tending resolution

By using a robotic to provide elements persistently, the runtime of machines will be boosted by a minimal of 15%. This strategy not solely ensures extra dependable loading and unloading procedures but additionally eliminates the chance of human errors generally related to repetitive and monotonous duties.

Compared to guide tending, using a CNC machine with a robotic system is 4 occasions more cost effective. The Robotiq Machine Tending Solution permits machine retailers to quickly recoup their funding in CNC machines.

Meet the Machine Tending Solution

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic resolution that empowers individuals, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment. 

The Robotiq Machine Tending Solution replicates the actions of a human operator on a CNC machine. The system displays the machine’s standing by way of sign lights, opens and closes the chuck with a foot pedal, picks and aligns elements, and begins the machine with the press of a button. The robotic interfaces with the machine identical to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The resolution doesn’t alter the CNC packages; exterior modules handle the communication between the CNC machine and the robotic.

This non-invasive technique has a number of advantages.

1. Compatible with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing ground.
2. Standardized expertise that facilitates data switch and coaching.
3. Deployment inside a couple of hours. There isn’t any manufacturing downtime.
4. Non-invasive resolution means you needn’t hack your CNC and threat voiding its guarantee.
5. No complicated programming is required. Avoid reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
6. Seamless transition from automated to guide half feeding to simply handle small portions.

Maintain uptime with streamlined configurations

Machine tending functions are complicated. The movement required is intricate with a purpose to keep away from collisions with the delicate machining tools. This complexity makes it tough for each newbies and skilled customers to program and redeploy rapidly throughout changeovers. That is why the Robotiq Machine Tending Copilot software program doesn’t require programming abilities. Configurations are grouped beneath assistant instruments designed to simplify setups and information customers by way of a sequence of steps. The configurations embrace photos for visible steerage and to assist the event of worker experience and autonomy.

Program Generator Feature

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine sort and gripper configurations. With a decade of experience in machine tending functions, Robotiq’s engineering group has developed complete options to automate the duty record creation course of in machine tending packages. This function removes the necessity for customers to consider the logic and record of steps behind a machine program. After this system is routinely generated, the consumer merely must observe the method and fill within the required data. 

Select the CNC machine sort and gripper configuration to effortlessly unlock a program template.

Smart Move Feature

Teaching trajectories to the robotic is fast with the Robotiq Machine Tending Smart Move function. Teach as much as 10 waypoints and set a secure “fly zone” by manually shifting the robotic to every place. Generating optimized robotic motions with out collisions is completed in minutes and with out the necessity for programming. Non-robot consultants can effortlessly and confidently train the robotic and construct dependable packages.

Manually transfer the robotic to the specified place.

Empower your workforce

Relying on expert operators to feed elements to machines fails to optimize their distinctive strengths. Research reveals that 83% of staff desire employers who present fashionable gadgets like robots to reinforce their duties. The Robotiq Machine Tending Solution has made automation accessible to companies of all sizes, overturning the assumption that it’s too difficult. By redirecting expert staff to extra strategic duties, machine store homeowners can achieve vital aggressive benefits, notably when expertise retention is a worldwide problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Solution.

Do not let a 30% manufacturing runtime enhance go to waste. Discover the potential of Robotiq’s Machine Tending Solution in bridging the hole in workforce availability, particularly for evening shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click right here to rework your operations!