Hassle-Free and Trustworthy Second and Third Shifts That Will Boost Your CNC Productivity

Go full throttle and maintain the chips flying! 

Machine retailers sometimes function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The lack of expert operators is one issue. The manufacturing trade faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The disinterest of the youthful era in repetitive and low-skilled jobs contributes to this deficit. Finding one good candidate is tough, however discovering a second candidate for a second shift is much more difficult. Finding a candidate who’s prepared to work evening shifts feels nearly like a miracle. But in right this moment’s unsure financial local weather, with rising rates of interest and world instability, losing 30% of runtime is just unaffordable. 

Retrieve the remaining 30% promptly with extra working capabilities

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic resolution that empowers individuals, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment.

The Robotiq Machine Tending Solution replicates the actions of a human operator on a CNC machine in essentially the most intuitive and versatile methods. The system displays the machine’s standing through sign lights, opens and closes the chuck with a foot pedal, picks and aligns components, begins the machine with the press of a button. The robotic interfaces with the machine similar to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The resolution doesn’t alter the applications in any method; exterior modules handle the communication between the CNC machine and the robotic.

This non-invasive methodology has a number of advantages.

1. Compatible with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing flooring.
2. Standardized know-how that facilitates data switch and coaching.
3. Deployment inside a number of hours. There isn’t any manufacturing downtime.
4. Non-invasive resolution means no guarantee voidance. It’s risk-free.
5. No complicated programming is required. Avoid reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
6. Seamless transition from automated to guide half feeding to simply handle small portions.

Maintain uptime with streamlined configurations

Machine tending functions are complicated. The movement required is intricate as a way to keep away from collisions with the delicate machining gear. This complexity makes it tough for each newbies and skilled customers to program and redeploy shortly throughout changeovers. That is why the Robotiq Machine Tending Copilot software program doesn’t require programming expertise. Configurations are grouped below assistant instruments designed to simplify setups and information customers via a sequence of steps. The configurations embrace photos for visible steering and to help the event of worker experience and autonomy.

Program Generator Feature

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine kind and gripper configurations. With a decade of experience in machine tending functions, Robotiq’s engineering crew has developed complete options to automate the duty record creation course of in machine tending applications. This function removes the necessity for customers to consider the logic and record of steps behind a machine program. After this system is mechanically generated, the person merely must comply with the method and fill within the required info. 

Select the CNC machine kind and gripper configuration.

Effortlessly generate the record of duties primarily based on earlier choices.

Smart Move Feature

Teaching trajectories to the robotic is fast with the Robotiq Machine Tending Smart Move function. Teach as much as 10 waypoints and set a secure fly zone by manually shifting the robotic to every place. Generating optimized robotic motions with out collisions is completed in minutes and with out the necessity for programming. Non-robot specialists can effortlessly and confidently train the robotic and construct dependable applications.

Teach waypoints and set a secure fly zone.

Boost machine runtime and ROI

By using a robotic to produce components persistently, the runtime of machines will be boosted by a minimal of 15%. This strategy not solely ensures extra dependable loading and unloading procedures but additionally eliminates the chance of human errors generally related to repetitive and monotonous duties.

In comparability to guide tending, using a CNC machine with a robotic system is 4 occasions cheaper. The Robotiq Machine Tending Solution permits machine retailers to quickly recoup their funding in CNC machines.

Empower your workforce

Relying on expert operators to feed components to machines fails to optimize their distinctive strengths. Research exhibits that 83% of employees favor employers who present fashionable gadgets like robots to reinforce their duties. The Robotiq Machine Tending Solution has made automation accessible to companies of all sizes, overturning the assumption that it’s too difficult. By redirecting expert employees to extra strategic duties, machine store homeowners can achieve necessary aggressive benefits, significantly when expertise retention is a world problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Solution.

Do not let a 30% manufacturing runtime improve go to waste. Discover the potential of Robotiq’s Machine Tending Solution in bridging the hole in workforce availability, particularly for evening shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click right here to remodel your operations!