How to Use Lean Robotics to Automate Your CNC Machine

CNC machines are wonderful instruments for creating high-quality components and merchandise rapidly. Some machines are very refined with excessive levels of automation constructed into the machines themselves.

But even one of the best CNC machines can nonetheless profit from some additional automation. There are some duties that your CNC machine won’t ever be capable of do mechanically. Such as loading and unloading the machine.

That’s the place robots are available…

Lean Robotics supplies a technique for including robotic automation to your small business. It applies to all industrial robots functions, not simply CNC automation. However, the methodology will be very useful if you end up attempting to automate your CNC machines.

Here is a fast overview of how Lean Robotics will help you enhance your CNC machine operations.

What is Lean Robotics?

Lean Robotics is a technique that mixes some rules of Lean Manufacturing to the observe of deploying and utilizing robots. Its aim is to create a manufacturing course of that’s extra environment friendly with the assistance of robotics.

The Lean Robotics methodology is cut up into 3 distinct levels:

1. Design — In the design stage, you’ll develop a plan for a way you’ll automate your manufacturing course of. This contains deciding which duties you need to automate and choosing the fitting robotic options for the job.

2. Integrate — In the combination stage, you’ll set up the robots and combine them into your present manufacturing course of. You can do that by working with a robotics integrator or by doing it your self, which is now very potential for CNC automation because of the arrival of machine tending utility kits.

3. Operate — In the function section, you’ll monitor and optimize your automated manufacturing course of. This can embrace establishing knowledge assortment methods to trace robotic efficiency, making modifications to the robotic system as crucial, and coaching extra employees on easy methods to use the robots.

By utilizing Lean Robotics, you may make the method of deploying robots simpler and extra environment friendly than when you have been to deploy robots with out it.

How can Lean Robotics assist automate your CNC machines?

Lean Robotics will help you automate any robotic course of.

For machine tending, Lean Robotics is especially helpful as the roles surrounding CNC machines are extremely repetitive – comparable to loading, unloading, and sorting workpieces. When carried out manually, such duties are uninteresting for human operators to carry out, making them excellent for robots.

The issue for a lot of producers is that they’re unfamiliar with robotics. It’s laborious to know easy methods to apply robots successfully if you end up unaware of the capabilities of the know-how.

The methodology helps you simply navigate this new know-how with out it changing into overwhelming. It is simple to know and implement, even when the venture is being carried out by machinists with no earlier robotics expertise.

You can apply robots to many varieties of CNC machines together with lathes, milling machines, and extra.

7 advantages of utilizing Lean Robotics for CNC machining

Why do you have to use the Lean Robotics methodology to automate your CNC machines with robots?

Here are some invaluable advantages you may achieve by following this technique:

1. Time saved in deployment — Lean Robotics focuses on a fast and easy deployment. This permits for a sooner deployment time and reduces the quantity of effort wanted to get the robotic up and operating.

2. Reduced waste in robotics course of — Waste discount is a core a part of Lean Robotics. As effectively because the robots lowering waste in your CNC course of, you scale back waste additional by making your robotic deployment course of extra environment friendly.

3. Improved consistency of your merchandise — Robotic automation will help you produce your merchandise extra constantly by eradicating the inconsistencies attributable to guide machine tending. This can scale back prices related to rework and scrap.

4. Happier machinists and different workers — People are happier after they perceive the applied sciences that they use of their work. The Lean Robotics methodology locations significance on involving your workforce from the beginning.

5. Less put on and tear on CNC machines — Robotics will help to cut back the wear and tear and tear on CNC machines because it means that you can optimize all steps of the machining course of, not simply these steps carried out by the machine itself.

6. Better understanding of automation know-how — When everybody understands robotics, they’ll start to see many extra ways in which you should use automation to enhance your processes. You can use the learnings out of your first deployment to automate much more duties sooner or later.

7. Ability to repeatedly enhance your automation — Lean Robotics encourages you to repeatedly monitor and consider the efficiency of your robotic system. With this knowledge, you may determine areas for enchancment and make changes as required. This ensures your setup runs extra effectively.

By following the Lean Robotics methodology in your CNC machine tending, you may entry the advantages of automation a lot faster. This can provide you a aggressive edge over different producers who do not but use robotic automation.

How to get began with Lean Robotics in your individual store

No matter what manufacturing business you might be in, likelihood is that Lean Robotics will help you enhance your operations.

If you are all for utilizing Lean Robotics to hurry up your subsequent robotics venture, a superb place to start out is to take a look at our devoted web site. You can learn extra concerning the methodology, get the guide, and entry a complete load of helpful assets that will help you get began.

But what if you have not received time to study Lean Robotics earlier than you utilize robots?

What if you wish to automate your CNC machine… instantly!?

One of the quickest methods to get began with CNC machine tending is to make use of an utility package, just like the Robotiq Machine Tending Solution. We have built-in the Lean Robotics philosophy into the answer, which incorporates all the pieces you have to automate your CNC machine.

What has held you again from automating your CNC machines prior to now? Tell us within the feedback under or be a part of the dialogue on LinkedIn, Twitter, Facebook, or the DoF skilled robotics neighborhood.