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When most individuals consider putting in a robotic cell, they think about a course of that takes half a yr, perhaps extra. Endless design evaluations, integration delays, and operator coaching that drags on for weeks.
But it doesn’t need to be that method.
With the Lean Robotics methodology, we’ve seen producers go from “we should automate” to a completely working robotic cell in as little as 90 days. Here’s how.
Why velocity issues
Time is cash. The quicker you deploy automation, the earlier you:
- Reduce labor bottlenecks
- Improve throughput
- Capture ROI
Long timelines kill momentum. They drain enthusiasm out of your workforce, delay your return, and in some circumstances, stall the challenge completely.
That’s why a structured, time-bound method is essential.
The Lean Robotics 90-day roadmap
Month 1 – Design
Instead of beginning with the robotic, begin along with your cell’s output.
- Define the “customer” on your cell (usually the following step within the course of).
- Determine the amount, high quality, and tempo that course of wants.
- Design your format for movement, security, and ease of use.
Pro tip: Avoid overengineering. Focus solely on the options you want for this part of manufacturing. You can at all times broaden later.
Month 2 – Integrate
This is the place you flip the plan into actuality:
- Assemble your cell with standardized, pre-tested elements the place attainable.
- Program offline to save lots of on manufacturing downtime.
- Test with lifelike manufacturing inputs—don’t wait till set up to find points.
Pro tip: Keep integration lean. Overcomplication at this stage results in delays and future complications.
Month 3 – Start to function
Once the cell is put in, it’s time to:
- Train operators for confidence and luxury, not simply compliance.
- Run at low quantity first, gathering suggestions out of your workforce.
- Optimize primarily based on real-world efficiency earlier than scaling to full output.
Pro tip: Document every thing—layouts, packages, SOPs—so your subsequent cell goes in even quicker.
What you achieve by transferring quick
- Quicker ROI – You begin saving sooner.
- Team buy-in – A brief, profitable deployment builds confidence for future automation.
- Standardization – Lessons out of your first 90-day challenge change into the blueprint for the following.
Lean Robotics makes it attainable
The 90-day timeline is about eradicating the waste that slows tasks down. With the best framework, instruments, and mindset, your workforce can go from clean flooring house to a productive robotic cell in simply three months.
Want to see how this might work in your manufacturing unit?
👉 Take a deep dive into these ideas along with your FREE digital model of the Lean Robotics e-book (or order a bodily copy!)
👉 See if a Robotiq Palletizing Solution is an effective match on your manufacturing unit. Simply reply a sequence of questions and we’ll ship you a custom-made 3D simulation and report exhibiting precisely which resolution matches your manufacturing unit house and desires in only a matter of minutes!
