Eliminate These 5 Common Pallet Problems With Robotic Palletizing

Palletizing is a core course of for a lot of companies, but it surely’s not with out its difficulties. The impression of some widespread pallet issues can embrace greater product prices, delays in supply, and broken items.

Some issues value what you are promoting greater than others. Worker damage, for instance, will be very detrimental, as can buyer dissatisfaction.

There are many distinct issues that might happen in a palletizing course of. These vary from system design issues, like badly configured conveyor programs, to human error throughout guide palletizing.

The first step to overcoming widespread pallet issues is to determine them. Through correct planning, coaching, and tools, you’ll be able to keep away from these widespread issues to maximise productiveness and profitability.

Here is a information to five of the extra widespread palletizing issues and recommendations on how one can overcome them by including robots to your palletizing course of.

Types of palletizing issues you would possibly encounter

For such an apparently easy process, palletizing has many areas by which issues can go incorrect.

There is not any definitive record of varieties of palletizing issues. But listed here are a number of varieties of issues you would possibly encounter:

• Conveyor and feeding issues — Conveyors are used to maneuver supplies and merchandise all through your facility. They are additionally more likely to be the step instantly earlier than your palletizing course of. If not designed or maintained correctly, they will trigger points that have an effect on palletizing.

• Pallet loading points — Many of the product damages which are induced throughout palletizing or subsequent cargo will be traced again to loading points. For instance, when items are positioned too shut collectively or too far aside on a pallet, they will transfer in transit.

• Pallet wrapping issues — Another main reason behind product injury is wrong wrapping of the stuffed pallet. Wrapping is vital as a result of it helps shield items throughout transit. Common issues embrace not utilizing sufficient stretch wrap, utilizing an excessive amount of, or utilizing the incorrect sort.

• Inconsistency issues — When you carry out palletizing manually, many issues that happen are inconsistent. People change into drained after an extended shift stacking containers onto a pallet. This can result in them making errors that have an effect on the standard or integrity of the palletizing.

• Efficiency issues — Perhaps the least apparent sort of palletizing issues are these associated to process effectivity. It’s not at all times apparent when a palletizing process is inefficient, however the impacts will be vital. You may lose some huge cash and time by not enhancing the effectivity of the duty.

These are only a few of the varieties of palletizing drawback you would possibly come throughout. But all can have an effect on the operation of what you are promoting and palletizing course of.

5 widespread pallet issues and how one can overcome them with robots

Robotic palletizing is now probably the most efficient methods to beat some widespread palletizing issues. Adding a robotic may cut back some of the massive wastage that may happen with guide palletizing.

Here are 5 particular widespread pallet issues and recommendations on how one can overcome each with robots:

1. Pallet loading inefficiency

One drawback with guide pallet loading is that it’s time consuming and vulnerable to errors. It can take a very long time for human staff to correctly stack objects onto a pallet, leading to longer wait instances and decrease throughput.

There is a whole analysis area dedicated to this drawback, the place it is named The Palletizing Problem. In this area, researchers try to seek out probably the most environment friendly loading sample of a selected pallet so packages will be securely transported.

Robots have a bonus over guide palletizing as a result of they’ll at all times place packages within the programmed sample, which ensures they adhered this optimally environment friendly sample.

2. Misaligned packages on the pallet

Misaligned packages are widespread in guide palletizing. Such packages may cause an unstable pallet, growing the danger that merchandise will transfer round throughout transit or storage.

Robotic palletizing will help cut back misalignment by guaranteeing a exact placement of containers each time. The accuracy required for palletizing is sort of low in comparison with, say, high quality meeting actions. This signifies that robots can place packages rapidly and nonetheless obtain higher accuracy than human staff.

3. Inconsistent palletizing high quality

Inconsistent palletizing is widespread with guide labor as folks work lengthy shifts. It’s typically exhausting to trace inconsistencies as a result of, by nature, the errors range each time. This may cause an absence of visibility of widespread errors, growing the danger of pricey and time-consuming errors.

Consistency is likely one of the main advantages of robots. Robotic palletizing is thus an efficient resolution to this widespread drawback.

4. Inaccurate stock counts

It’s exhausting for human staff to recollect to log or scan each merchandise that they place on a pallet. Over lengthy shifts, it is inevitable that folks will inaccurately rely at the very least one thing. This results in inaccurate stock counts.

Robotic palletizing will help cut back the danger of inaccurate stock counts, as robots can precisely rely each field that it locations. You may add sensors to robotically scan every field utilizing a scanner or imaginative and prescient sensor.

5. Damages brought on by dropping merchandise

Manual palletizing can result in product damages in varied methods. People are sometimes in a rush when palletizing, particularly if it’s only certainly one of their many duties throughout a day.

Examples of ways in which merchandise will be broken embrace containers falling in transit due to dangerous stacking and dropping containers through the palletizing process.

Will robotic palletizing clear up your pallet issues?

If your palletizing course of has extra issues than you want to it to have, it’s totally doubtless that robotics may very well be an efficient resolution.

To discover out, it is a good suggestion to get in contact with a provider of robotic palletizing options. The Robotiq Palletizing Solution gives varied configurations to swimsuit an unlimited vary of palletizing duties.

With the suitable robotic in place, you’ll be able to enhance the accuracy, effectivity, and security of your palletizing process.

What issues have you ever encountered together with your palletizing? Tell us within the feedback beneath or be a part of the dialogue on LinkedIn, Twitter, Facebook, or the DoF skilled robotics neighborhood.