Some issues don’t present up in your Overall Equipment Effectiveness dashboard—however they price you huge. That’s what a sauce and spice producer in Latin America realized when ergonomic accidents and insurance coverage premiums began piling up. Their reply? A quick, easy palletizing resolution constructed to ship ROI past simply labor financial savings.
Why automate?
The staff was dealing with greater than only a labor scarcity. Workers have been reporting again accidents from repetitive lifting, and insurance coverage prices had spiked. That’s when the undertaking supervisor acquired severe about change.
Their objectives have been clear:
- Reduce office accidents
- Lower insurance coverage premiums
- Improve end-of-line productiveness
This wasn’t nearly boosting throughput—it was about retaining individuals secure and defending the underside line.
What made this an excellent match?
They checked out a number of choices—together with conventional system integrators. But after they in contrast set up time, usability, and long-term flexibility, a Robotiq Palletizing Solution stood out.
Installed in a few days
Programmed by the in-house staff
Low upkeep, scalable setup
No vendor lock-in
Unlike customized setups that require weeks to combine (and fixed calls to your integrator for modifications), our resolution gave them full possession—with out complexity.
From Costa Rica to Colombia: scalable impression
The producer has two amenities—one in Costa Rica and one other in Colombia—with containers starting from 8 to 17 kg. Even in areas with decrease labor prices, the maths checked out. That’s as a result of ergonomic dangers don’t care about minimal wage, and insurance coverage firms don’t both.
The facility in Costa Rica put in a PE20 system. In Colombia, they opted for a smaller payload. In each instances, the Robotiq Palletizing Solution delivered fast wins—and sparked curiosity in increasing to extra strains.
Takeaways for different producers
Whether you are in Costa Rica or Kansas, the logic applies:
Ask the fitting questions.
Are you paying extra for insurance coverage? Losing time to injury-related downtime? These “hidden” prices typically make or break the ROI.
Start small.
One palletizer is all it takes to point out the worth—and construct inside buy-in for extra.
Choose an answer that places you in management.
Look for modular, open methods that your staff can adapt with out knowledgeable assist.
And in the event you’re operating a facility the place your staff is your biggest asset, you would possibly discover that the enterprise case for automation is stronger than you suppose. For in-depth insights on the toll guide palletizing can tackle an organization and the way automation can alleviate these strains, obtain our Manual Palletizing Ergonomic Risks e book by trade knowledgeable, Carla Silver.
