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ABB Robotics launched its new modular OptiFact software program platform, which streamlines information assortment, visualization, and evaluation in automated manufacturing amenities. The platform permits customers to gather, handle, and analyze information from lots of of manufacturing unit gadgets, together with ABB robots, to find out key efficiency indicators together with cycle time and total gear effectivity (OEE). By dashing up diagnostics and decision-making, OptiFact will increase the manufacturing line uptime with much less engineering effort, guaranteeing manufacturing can preserve tempo with buyer demand.
“Across industries, we see a dramatic increase in the digitalization of manufacturing as companies seek to increase the flexibility, efficiency, and sustainability of their operations in the face of changing consumer behaviors and long-term global skilled labor shortages,” Marc Segura, President of ABB Robotics, mentioned. “At ABB Robotics, we are enabling this shift with software products that businesses need to accelerate their growth in today’s fast-changing market.”
Digitization, the acceleration of sustainable manufacturing, and the pandemic have all contributed to the elevated demand for automation options. According to the International Federation of Robotics (IFR), the variety of robots bought worldwide has nearly tripled over the previous decade. Growing reliance on automation has resulted in more and more advanced manufacturing environments, driving demand for instruments to allow plant managers to gather and capitalize on information gathered as a facet product of automation.
Imagine, understand, elevate
OptiFact provides to ABB’s complete suite of main digital options that assist companies of all sizes think about new digitally enabled processes, understand them on the manufacturing unit flooring, and elevate operations by simplifying manufacturing to extend productiveness and suppleness. With OptiFact, manufacturing unit operators can decide the basis explanation for manufacturing errors and use ABB’s RobotStudio Cloud to make changes to this system and develop an improved robotic resolution.
RobotStudio’s desktop, cloud, and AR viewer options assist customers simply plan and picture new deployments of ABB industrial robots or adapt current ones to new manufacturing duties. Its revolutionary options corresponding to Automatic Path Planning enable robots to find out essentially the most environment friendly paths and keep away from collisions with current obstacles. Offering a real “what you see is what you get” consumer expertise with 99% accuracy between the robotic’s digital twin and its real-world deployment, RobotStudio speeds design and commissioning time by as much as 50%.
Application-specific AI-driven software program expertise corresponding to ABB’s Item Picker gives value-added options that facilitate the conclusion of robotics deployments with enhanced efficiency, security, and high quality. Best-in-class movement management cuts the ability necessities of decide and place operations by as much as 17%, dashing duties by 13%. VSLAM expertise (visible simultaneous localization and mapping) leverages synthetic intelligence for correct indoor navigation in dynamic indoor environments.
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Performance in a number of manufacturing environments
OptiFact has been deployed in a number of manufacturing amenities, together with a extremely automated automotive manufacturing setting, the place it collects and analyzes manufacturing course of cycle instances and different key efficiency indicators, offering unparalleled visibility into manufacturing unit operations and saving as much as 25% of consultants’ time. As a outcome, the shopper has added the deployment of over 580 robots in its operations.
The platform has additionally confirmed its worth for small and mid-sized enterprises. An further pilot demonstrated the platform’s potential to establish manufacturing bottlenecks in manufacturing strains involving as much as 20 robots. The buyer’s digital group built-in OptiFact into its manufacturing setting in simply two months from first contact to remaining supply. Once deployed, OptiFact simplified information assortment and the visualization of key efficiency indicators corresponding to cycle time and Programmable Logic Controller (PLC) alarms. By addressing operational inefficiencies detected utilizing OptiFact, the ability elevated manufacturing time by as much as 20%.