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Imagine a 2.4-ton robotic arm wielding a six-foot-seven (2-m) round sawblade with a 12-foot (3.7-m) attain, slung onto a truck-mounted hooklift system for straightforward transport. It’s as terrifying as it’s awe-inspiring. That’s Smart Production’s newest creation, constructed on the again of Kuka’s KR Fortec 480 Ultra and known as the Catonator.
It’s a 6-axis, 4,850-lb (2,200-kg) absolutely electrical, battery-powered chopping machine that may slice, cube, and julienne rock and concrete with 0.1-mm precision. It may carry as much as a 660-lb (299-kg) payload, and its modular toolhead permits straightforward switching between sawing (with both a 1-m or 2-m noticed blade), drilling and bending instruments to sort out a wide range of jobs from tunnelling to shipbuilding.
The Catonator has an entire suite of sensors that consistently feed again to the onboard computer systems. Machine studying algorithms optimize its high-torque electrical spindle to regulate blade velocity and chopping paths, with a view to effectively sort out every job whereas lowering put on on the blade for longer durations between replacements. All of this knowledge is fed by the Smart Production dashboard on a pc and even to a smartphone, the place operators can preserve observe of every little thing.
Operators can management the machine by way of a wi-fi joystick distant, or the sensible saw-wielding robotic will be preprogrammed to run a process mechanically. Because of this, the forklift-sized scalpel can go from truck to chopping in a fraction of the time conventional strategies would take.
But what does it do?
The Catonator can change explosives on job websites – no permits wanted as a result of no kaboom, making it safer, sooner, and extra environment friendly.
Compared to traditional demo strategies – jackhammers or blasting with det wire, PETN, TNT and the like – the Catonator can reportedly lower by rock, concrete, and even metal as much as 10 occasions sooner whereas being considerably quieter, with much less mess and fewer disruption. And as a result of it is 100% electrical, it is clear sufficient to run in confined areas with out poisonous diesel fumes.
The Catonator is provided with a 360-degree LiDAR that acts as a security bubble, stopping operation if an operator or different impediment will get too shut … to keep away from any messy “incidents.”
A revolutionary robotic answer for the development trade known as the “Catonator”
The Catonator is the brainchild of Cato Sørheim, seasoned demolition and concrete-cutting pro turned robotics pioneer. As the founder and proprietor of Sørheim Riveservice AS, Sørheim has spent a number of many years on the frontline of commercial demolition, dealing with every little thing from tunnel jobs to large-scale concrete removing gigs. And now with the Catonator, he is merged hands-on expertise with cutting-edge (no pun meant) robotics to create a cleaner, sooner, smarter different.
There are no off-the-shelf models on the market but and there is not any point out of how a lot one among these beasts prices, however I think about the insurance coverage premiums financial savings alone would make it effectively well worth the funding.
Source: Kuka